Smart Maintenance Management, Seamless Operations

OEE Management - Overall Equipment Effectiveness

Track and analyze OEE in real-time to evaluate equipment utilization across the entire factory. The system helps identify causes of performance degradation and supports continuous improvement (KAIZEN).

• Detailed analysis of Availability – Performance – Quality.
• Monitoring of planned and unplanned downtime.
• Intuitive dashboards by machine, line, and workshop.

Equipment Profile Management

Standardize and centrally store equipment profiles on the system, including Machines, Lines, Molds, etc. Each asset is uniquely identified and assigned a QR Code for rapid information retrieval and lifecycle management.

• Management of technical specifications and related documents.
  
• History of repairs and component replacements
• Tracking of asset lifecycle and status

Preventive & Predictive Maintenance Planning

Establish maintenance plans based on schedules, operating hours, or actual conditions to shift from reactive to proactive maintenance.

• Automatic maintenance reminders based on cycles.
• Condition-based maintenance (CBM).
• Early warnings of potential failure risks.

Spare Parts & Consumables Management

Control inventory and consumption rates synchronized with maintenance plans. This ensures materials are always ready for scheduled maintenance and troubleshooting while optimizing inventory levels and storage costs.

• Track spare parts inventory by equipment and maintenance plan.
  
• Set consumption norms for maintenance cycles.
  
• Synchronize material requirements with preventive maintenance plans.
• Warning of component shortages before maintenance periods.

MES & IoT Integration

Connect directly with MES and IoT platforms to collect and synchronize operational data from Machines, Lines, and Molds via IoT devices (Optional). Continuous data updates enable real-time monitoring and enhance anomaly detection.

• Real-time operational data collection from equipment.
  
• Monitoring of parameters such as temperature, vibration, etc.
  
• Automated alerts when pre-set thresholds are exceeded.