DIGITAL TRANSFORMATION SOLUTIONS FOR THE PLASTIC INJECTION MOLDING INDUSTRY

Enhancing quality and optimizing costs for Plastic enterprises

Specially engineered for the plastic industry, helping businesses optimize S-Q-C-D-E in the Industry 4.0 era.

BENEFITS

Overcoming Plastic Injection & Molding Industry Challenges

Speed
- Tailored design for specific Injection, Molding, Extrusion, and Blowing processes.
- Seamless integration with specialized CAD/CAM/Nesting software.
- Flexible connectivity with the enterprise's existing management systems.
- Ready for implementing ESG initiatives.
Quality
- IQC – PQC – OQC control across all production stages.
- OK/NG/Runner statistics and defect analysis using 7 QC Tools.
- Equipment performance measurement (uptime/downtime) and production incident alerts.
- Standardizing quality management in compliance with ISO 9000 and other standards.
- Forward and backward traceability throughout the internal supply chain via QR Code scanning.
Cost
- Accurate real-time inventory control to enhance capital efficiency.
- Multi-level BOM management to optimize material efficiency and costs.
- Detailed cost management by machine, time slot, and labor.
- Actual cost calculation based on diverse allocation criteria.
Delivery
- Production scheduling based on multiple variables (machines, shifts, molds, materials...).
- Digitized planning & scheduling aligned with capacity to ensure delivery progress.
- Optimizing machine uptime to minimize downtime.
- Operating and coordinating material feeding for each machine.
Environment
- Digitized processes for collecting and measuring energy and emission parameters.
- Recycled plastic management by optimizing scrap (DC) utilization.
- Controlling consumption quotas for Electricity - Gas - Water.
- Alerts for abnormal issues regarding energy and emissions.

KEY FEATURES

20 years of practical implementation in the Plastic Injection & Molding industry

Production Costing

Calculating production costs down to each machine, time slot, and laborer to optimize overall costs.
Mold Management

Managing diverse mold types; monitoring usage, maintenance, and repair status.
Inventory Management

Managing inventory and material consumption at every production stage.
Planning & Scheduling

Automated production planning and optimized scheduling based on machines, shifts, molds, and materials.
Quality Control

Ensuring quality control throughout every production lot for defect reduction and easy traceability.
Recycled Plastic Management

Managing recovered and recycled plastic for allocation to subsequent orders, reducing the need for virgin plastic.

INDUSTRIES

Meeting Various Plastic Injection & Molding Models

Engineering Plastics

Meeting high technical standards and supporting precise traceability.

Construction Plastics

Managing diverse mold types, optimizing quality, and shortening production lead times.

Consumer Plastics

Optimizing raw materials, controlling costs, and ensuring on-time delivery.

Medical Plastics

Complying with strict industry quality standards (ISO 13485, GMP).

PRODUCTS

Replacing Disparate Software with ITG’s Plastic Injection & Molding Digital Transformation Ecosystem

3S ERP

Enterprise Resource Planning Solution
Connect core business processes end to end to reduce data fragmentation, optimize 4M resources, and drive lean operations.
- Financial Management
- 3S SPS - Production Planning
- Procurement Management
- 3S HXM - Human Resources
- Sales Management
- 3S CRM - Customer Relationship Management
- Inventory Management
- 3S DMS - Distribution Management
- Production Management
- 3S BIZHUB - Smart Reporting
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3S iFACTORY

Smart Factory Solution
Digitize manufacturing operations to ensure seamless, agile performance—while keeping costs firmly under control.
- Production Planning Scheduling
- WMS - Warehouse Management
- MES - Manufacturing Execution
- QMS - Quality Management
- MMS - Maintenance Management
- OEE - Overall Equipment Effectiveness
- EMS - Energy & Environment Management
- IIOTHUB - Data Collection & Connection
- F-INSIGHT - Shopfloor Visualization
- 3S BIZHUB - Smart Reporting
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CASE STUDIES

Plastic Injection & Molding Enterprises Achieving Digital Transformation Success

Company Size

+500 người

Doanh nghiệp FDI ngành nhựa NIIGATA Việt Nam tạo dựng lợi thế cạnh tranh với hệ thống 3S ERP

Solutions

3S ERP

Là doanh nghiệp có 100% vốn đầu tư nước ngoài, chuyên sản xuất khuôn mẫu và các sản phẩm nhựa đúc, thổi với thiết kế kỹ thuật chính xác. Hiện nay, NIIGATA đang cung cấp các dòng sản phẩm khuôn mẫu sản xuất ô tô, xe máy cho các đối tác lớn như Honda, Canon, Piaggio, Ariston, Vinfast, Ferrero,… và các dòng đồ chơi cao cấp tiêu chuẩn Châu Âu, Mỹ…

Results

Quản lý kho, nhâp - xuất theo FIFO
Thống kê sản xuất chi tiết tại từng quy trình
Số hóa quy trình mua hàng, bán hàng theo lịch giao hàng
Số hóa quy trình quản lý chất lượng, các bài kiểm tra QC
Hỗ trợ lập kế hoạch bảo trì, ghi chép và xử lý sự cố
Tính toán kế hoạch sản xuất
Thu thập tự động tài chính - kế toán từ các phòng ban chủ chốt

View Success Stories

Company Size

+200 employees

Ishigaki Việt Nam 3S WMS Digital Transformation

Solutions

3S WMS

As a 100% Japanese-invested enterprise under Ishigaki Rubber Industrial Co., Ltd., the company operates a facility spanning over 10,000 $m^2$, equipped with state-of-the-art machinery from Japan and Taiwan. The company is a trusted partner to major corporations such as Panasonic, Honda Lock, Asahi Denso, SUMIRIKO, and Takagi.

Results

Eliminating manual warehouse receiving, shipping, transfer, and inventory activities through automated processes using QR Code scanning on Handy Terminals.
Conducting warehouse inventory more accurately, shortening the time from 1–2 days to ½ day.
Removing monthly material labels and replacing them with QR Codes.
Recording data in real-time and performing quick traceability.
Reporting inventory levels and providing alerts for inventory approaching its expiration date.

View Success Stories