DIGITAL TRANSFORMATION SOLUTIONS FOR THE PLASTIC INJECTION MOLDING INDUSTRY

Enhancing quality and optimizing costs for Plastic enterprises

Specially engineered for the plastic industry, helping businesses optimize S-Q-C-D-E in the Industry 4.0 era.

BENEFITS

Overcoming Plastic Injection & Molding Industry Challenges

Speed
- Tailored design for specific Injection, Molding, Extrusion, and Blowing processes.
- Seamless integration with specialized CAD/CAM/Nesting software.
- Flexible connectivity with the enterprise's existing management systems.
- Ready for implementing ESG initiatives.
Quality
- IQC – PQC – OQC control across all production stages.
- OK/NG/Runner statistics and defect analysis using 7 QC Tools.
- Equipment performance measurement (uptime/downtime) and production incident alerts.
- Standardizing quality management in compliance with ISO 9000 and other standards.
- Forward and backward traceability throughout the internal supply chain via QR Code scanning.
Cost
- Accurate real-time inventory control to enhance capital efficiency.
- Multi-level BOM management to optimize material efficiency and costs.
- Detailed cost management by machine, time slot, and labor.
- Actual cost calculation based on diverse allocation criteria.
Delivery
- Production scheduling based on multiple variables (machines, shifts, molds, materials...).
- Digitized planning & scheduling aligned with capacity to ensure delivery progress.
- Optimizing machine uptime to minimize downtime.
- Operating and coordinating material feeding for each machine.
Environment
- Digitized processes for collecting and measuring energy and emission parameters.
- Recycled plastic management by optimizing scrap (DC) utilization.
- Controlling consumption quotas for Electricity - Gas - Water.
- Alerts for abnormal issues regarding energy and emissions.

KEY FEATURES

20 years of practical implementation in the Plastic Injection & Molding industry

Production Costing

Calculating production costs down to each machine, time slot, and laborer to optimize overall costs.
Mold Management

Managing diverse mold types; monitoring usage, maintenance, and repair status.
Inventory Management

Managing inventory and material consumption at every production stage.
Planning & Scheduling

Automated production planning and optimized scheduling based on machines, shifts, molds, and materials.
Quality Control

Ensuring quality control throughout every production lot for defect reduction and easy traceability.
Recycled Plastic Management

Managing recovered and recycled plastic for allocation to subsequent orders, reducing the need for virgin plastic.

INDUSTRIES

Meeting Various Plastic Injection & Molding Models

Engineering Plastics

Meeting high technical standards and supporting precise traceability.

Construction Plastics

Managing diverse mold types, optimizing quality, and shortening production lead times.

Consumer Plastics

Optimizing raw materials, controlling costs, and ensuring on-time delivery.

Medical Plastics

Complying with strict industry quality standards (ISO 13485, GMP).

PRODUCTS

Replacing Disparate Software with ITG’s Plastic Injection & Molding Digital Transformation Ecosystem

3S ERP

Quản trị & Hoạch định nguồn lực doanh nghiệp
Kết nối toàn bộ quy trình tác nghiệp lõi, giảm rủi ro do đứt gãy thông tin gây ra, tối ưu nguồn lực 4M và quản lý tinh gọn.
- Quản trị tài chính
- Trục kế hoạch SX – 3S SPS
- Quản trị mua hàng
- Nhân sự – 3S HXM
- Quản trị bán hàng
- Khách hàng – 3S CRM
- Quản trị tồn kho
- Phân phối – 3S DMS
- Quản trị sản xuất
- Báo cáo thông minh – 3S BIZHUB
3S ERP
3S iFACTORY

Giải pháp nhà máy thông minh
Chuyển đổi số sản xuất nhà máy dể vận hành thông suốt, chủ động và linh hoạt, đặc biệt kiểm soát chặt chẽ bài toán chi phí.
- Trục kế hoạch sản xuất
- WMS - Kho thông minh
- MES - Thực thi sản xuất
- QMS - Chất lượng
- MMS - Bảo trì bảo dưỡng thiết bị
- OEE - Hiệu suất thiết bị tổng thể
- EMS - Năng lượng & Môi trường
- IIOTHUB - Thu thập & Kết nối dữ liệu
- F-INSIGHT - Trực quan hiện trường SX
- 3S BIZHUB - Báo cáo thông minh
3S iFactory

CASE STUDIES

Plastic Injection & Molding Enterprises Achieving Digital Transformation Success

Company Size

+500 employees

NIIGATA Việt Nam 3S ERP Digital Transformation

Industry

Plastics

Solutions

3S ERP

As a 100% foreign-invested enterprise, NIIGATA specializes in the manufacturing of molds as well as injection-molded and blow-molded plastic products with precision engineering designs. Currently, NIIGATA provides automotive and motorcycle mold lineups for major partners such as Honda, Canon, Piaggio, Ariston, Vinfast, and Ferrero, alongside high-end toys meeting European and American standards.

Results

Warehouse management, receiving and shipping according to FIFO.
Detailed production statistics at each process.
Digitalizing purchasing and sales processes according to delivery schedules.
Digitalizing quality management processes and QC tests.
Supporting maintenance planning, recording, and troubleshooting.
Calculating production plans.
Automatically collecting financial and accounting data from key departments.

View Success Stories

Company Size

+200 employees

Ishigaki Việt Nam 3S WMS Digital Transformation

Industry

Rubber

Solutions

3S WMS

As a 100% Japanese-invested enterprise under Ishigaki Rubber Industrial Co., Ltd., the company operates a facility spanning over 10,000 $m^2$, equipped with state-of-the-art machinery from Japan and Taiwan. The company is a trusted partner to major corporations such as Panasonic, Honda Lock, Asahi Denso, SUMIRIKO, and Takagi.

Results

Eliminating manual warehouse receiving, shipping, transfer, and inventory activities through automated processes using QR Code scanning on Handy Terminals.
Conducting warehouse inventory more accurately, shortening the time from 1–2 days to ½ day.
Removing monthly material labels and replacing them with QR Codes.
Recording data in real-time and performing quick traceability.
Reporting inventory levels and providing alerts for inventory approaching its expiration date.

View Success Stories