DIGITAL TRANSFORMATION SOLUTIONS FOR THE MACHINERY & MANUFACTURING INDUSTRY

Managing discrete manufacturing processes, enhancing precision

Elevating quality and optimizing actual production costs, helping enterprises step-by-step become global vendors.

BENEFITS

Overcoming Machinery & Manufacturing Industry Challenges

Cost
- Inventory management and material consumption monitoring at every stage.
- Detailed cost management by machine, time slot, and labor.
- Root cause analysis and rapid error isolation.
- Precise actual cost calculation and rapid quoting.
Delivery
- Production scheduling based on multiple variables (machines, shifts, molds, jigs...) and stage-specific layouts.
- Capacity-aligned planning and scheduling to ensure delivery progress.
- Real-time shop-floor management to maintain continuous production performance
Quality
- IQC – PQC – OQC control across all production stages.
- Quality control in compliance with ISO 9000 and other standards.
- OK/NG/Runner statistics and defect analysis using 7 QC Tools.
- Equipment performance measurement (uptime/downtime) and incident alerts.
- Tooling management (molds, jigs/fixtures).
- Traceability based on 5M1E.
Speed
- Linking discrete stages: Bending, cutting, welding, plating/painting, polishing...
- IoT connectivity for specialized machinery: Stamping machines, CNC cutters...
- Integration with specialized CAD/CAM/Nesting software.
- Flexible connection with the enterprise's existing management systems.

KEY FEATURES

Advanced capabilities engineered from 20 years of practical implementation in the Machinery & Manufacturing industry

Production Planning

Optimizing production plans when inputs (machines, shifts, molds, jigs...) change.
Visualization

Continuously displaying production progress and performance for each line, machine, and position.
Inventory Management

Managing inventory and material consumption at every production stage.
Mold Management

Monitoring the usage and maintenance status of molds, tools, and equipment.
BOM Management

Managing multi-level BOMs, precisely controlling materials for machining and assembly.
Quality Management

Comprehensive quality control and defect analysis using 7 QC Tools.

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INDUSTRIES

Meeting Various Machinery & Manufacturing Models

Precision Engineering

Strictly controlling machining processes to ensure high and stable precision.

Machine Tool Manufacturing

Controlling all machining and assembly stages to ensure final product quality.

Mold & Die Engineering

Strictly managing the entire mold production lifecycle from design to machining.

Consumer Metalware

Optimizing production time to meet flexible market demands.

PRODUCTS

Replacing Disparate Software with ITG’s Machinery & Manufacturing Digital Transformation Ecosystem

3S ERP

Quản trị & Hoạch định nguồn lực doanh nghiệp
Kết nối toàn bộ quy trình tác nghiệp lõi, giảm rủi ro do đứt gãy thông tin gây ra, tối ưu nguồn lực 4M và quản lý tinh gọn.
- Quản trị tài chính
- Trục kế hoạch SX – 3S SPS
- Quản trị mua hàng
- Nhân sự – 3S HXM
- Quản trị bán hàng
- Khách hàng – 3S CRM
- Quản trị tồn kho
- Phân phối – 3S DMS
- Quản trị sản xuất
- Báo cáo thông minh – 3S BIZHUB
3S ERP
3S iFACTORY

Giải pháp nhà máy thông minh
Chuyển đổi số sản xuất nhà máy dể vận hành thông suốt, chủ động và linh hoạt, đặc biệt kiểm soát chặt chẽ bài toán chi phí.
- Trục kế hoạch sản xuất
- WMS - Kho thông minh
- MES - Thực thi sản xuất
- QMS - Chất lượng
- MMS - Bảo trì bảo dưỡng thiết bị
- OEE - Hiệu suất thiết bị tổng thể
- EMS - Năng lượng & Môi trường
- IIOTHUB - Thu thập & Kết nối dữ liệu
- F-INSIGHT - Trực quan hiện trường SX
- 3S BIZHUB - Báo cáo thông minh
3S iFactory

CASE STUDIES

Machinery & Manufacturing Enterprises Achieving Digital Transformation Success

Company Size

+1800 employees

COSMOS 3S iFACTORY Digital Transformation

Industry

Mechanical

Solutions

3S iFACTORY

Established in 2005, Cosmos specializes in the design and fabrication of molds and fixtures, as well as the production of stamped, welded, turned, bent, and CNC-machined components for various industries. The company is a strategic partner to global brands such as Honda, Toyota, Kyocera, and Polaris.

Results