DIGITAL TRANSFORMATION SOLUTIONS FOR THE MACHINERY & MANUFACTURING INDUSTRY

Managing discrete manufacturing processes, enhancing precision

Elevating quality and optimizing actual production costs, helping enterprises step-by-step become global vendors.

BENEFITS

Overcoming Machinery & Manufacturing Industry Challenges

Cost
- Inventory management and material consumption monitoring at every stage.
- Detailed cost management by machine, time slot, and labor.
- Root cause analysis and rapid error isolation.
- Precise actual cost calculation and rapid quoting.
Delivery
- Production scheduling based on multiple variables (machines, shifts, molds, jigs...) and stage-specific layouts.
- Capacity-aligned planning and scheduling to ensure delivery progress.
- Real-time shop-floor management to maintain continuous production performance
Quality
- IQC – PQC – OQC control across all production stages.
- Quality control in compliance with ISO 9000 and other standards.
- OK/NG/Runner statistics and defect analysis using 7 QC Tools.
- Equipment performance measurement (uptime/downtime) and incident alerts.
- Tooling management (molds, jigs/fixtures).
- Traceability based on 5M1E.
Speed
- Linking discrete stages: Bending, cutting, welding, plating/painting, polishing...
- IoT connectivity for specialized machinery: Stamping machines, CNC cutters...
- Integration with specialized CAD/CAM/Nesting software.
- Flexible connection with the enterprise's existing management systems.

KEY FEATURES

Advanced capabilities engineered from 20 years of practical implementation in the Machinery & Manufacturing industry

Production Planning

Optimizing production plans when inputs (machines, shifts, molds, jigs...) change.
Visualization

Continuously displaying production progress and performance for each line, machine, and position.
Inventory Management

Managing inventory and material consumption at every production stage.
Mold Management

Monitoring the usage and maintenance status of molds, tools, and equipment.
BOM Management

Managing multi-level BOMs, precisely controlling materials for machining and assembly.
Quality Management

Comprehensive quality control and defect analysis using 7 QC Tools.

INDUSTRIES

Meeting Various Machinery & Manufacturing Models

Precision Engineering

Strictly controlling machining processes to ensure high and stable precision.

Machine Tool Manufacturing

Controlling all machining and assembly stages to ensure final product quality.

Mold & Die Engineering

Strictly managing the entire mold production lifecycle from design to machining.

Consumer Metalware

Optimizing production time to meet flexible market demands.

PRODUCTS

Replacing Disparate Software with ITG’s Machinery & Manufacturing Digital Transformation Ecosystem

3S ERP

Enterprise Resource Planning Solution
Connect core business processes end to end to reduce data fragmentation, optimize 4M resources, and drive lean operations.
- Financial Management
- 3S SPS - Production Planning
- Procurement Management
- 3S HXM - Human Resources
- Sales Management
- 3S CRM - Customer Relationship Management
- Inventory Management
- 3S DMS - Distribution Management
- Production Management
- 3S BIZHUB - Smart Reporting
See more
3S iFACTORY

Smart Factory Solution
Digitize manufacturing operations to ensure seamless, agile performance—while keeping costs firmly under control.
- Production Planning Scheduling
- WMS - Warehouse Management
- MES - Manufacturing Execution
- QMS - Quality Management
- MMS - Maintenance Management
- OEE - Overall Equipment Effectiveness
- EMS - Energy & Environment Management
- IIOTHUB - Data Collection & Connection
- F-INSIGHT - Shopfloor Visualization
- 3S BIZHUB - Smart Reporting
See more

CASE STUDIES

Machinery & Manufacturing Enterprises Achieving Digital Transformation Success

Company Size

+1800 employees

COSMOS 3S iFACTORY Digital Transformation

Solutions

3S iFACTORY

Established in 2005, Cosmos specializes in the design and fabrication of molds and fixtures, as well as the production of stamped, welded, turned, bent, and CNC-machined components for various industries. The company is a strategic partner to global brands such as Honda, Toyota, Kyocera, and Polaris.

Results