Optimize S-Q-C-D with Smart Factory Solution

Smart Production Planning & Scheduling - 3S SPS

Enable automated production planning and detailed scheduling through seamless integration between ERP and MES. The solution allows enterprises to:

• Master Demand Scheduling (MDS)
• Aggregate Capacity Planning (ACP)
• Master Production Scheduling (MPS)
• Material Requirements Planning (MRP)
• Production scheduling
• Work order allocation to shop floor stations
• Real-time schedule adjustments

Smart Warehouse Management System - 3S WMS

Leverage QR Code / Barcode / RFID and IoT technologies for real-time, accurate warehouse management—minimizing human errors and optimizing inventory costs.

• Inbound – outbound – stocktaking – transfer via QR Code, Barcode, RFID, Pick-to-light
• Location-based warehouse management
• Smart inventory control with FEFO and lot tracking
• Warehouse capacity visualization
• Integration with AGV, AS/RS automated storage systems

Manufacturing Execution System - 3S MES

Manage production orders, assign tasks, track progress, and capture real-time production data—ensuring operational visibility and execution efficiency.

• Bill of Process (BOP) management
• Production & work order management
• Priority-based production scheduling
• Material issuance for production
• Detailed process-level production tracking

Quality Management System - 3S QMS

Ensure end-to-end quality control and traceability across the production lifecycle based on 5M1E.

• IQC – PQC – OQC quality control
• Integration of 7QC tools for root cause analysis
• End-to-end production records & traceability
• IoT-enabled data collection for defect detection

Maintenance Management System - 3S MMS

Manage the entire equipment system and optimize maintenance schedules to minimize downtime.

• Equipment, line, and mold management via QR Code/RFID
• Automated maintenance planning
• Digitalized corrective maintenance workflows
• Spare parts and consumables inventory management
• Maintenance cost management

Overall Equipment Effectiveness - 3S OEE

Monitor, analyze, and evaluate equipment performance based on Availability, Performance, and Quality.

• OEE visualization for continuous improvement
• Machine time analysis and performance optimization
• A/P/Q analysis for actionable insights

Energy Management System - 3S EMS

Support green transformation and ESG initiatives toward sustainable development.

• Environmental data digitalization
• Energy monitoring and management
• Consumption trend analysis by time period
• Energy benchmarking across periods
• Abnormal energy usage alerts

Factory Visualization - 3S F-Insight

Transform shop floor data into actionable insights with dashboards and Smart KPIs.

• Shop floor visualization
• Analytical dashboards (charts, tables)
• Smart KPI integration
• Alerts and incident notifications

Data Connectivity & Processing - 3S IIOTHUB

A platform for connecting, collecting, and processing shop floor data in real time.

• Flexible integration with SCADA, sensors, PLCs, and 3S iConnect gateways
• Real-time big data collection and processing
• Data flow orchestration
• Integration with AGV, robots, AI cameras, and control devices
• Synchronization with MES/ERP for real-time decision-making